China Custom Female Male Quick Connect Disconnect Dry Break Couplings for Transferring Fluids

Product Description

Product Description

Dry couplings are the smart choice for the transportation of hazardous fluids.Compared with traditional couplings, it greatly improves the connection speed: during the unloading process, the built-in valve of the coupling is closed in advance, avoiding the liquid leakage or volatilization to the surrounding environment, reducing the chance of the operator coming into contact with the toxic medium, and safeguarding the safety of the personnel. The female end of the connection with the pipeline has an integrated swivel function, which reduces the fatigue damage of the pipeline.

Advantages:
√ Easy handling through high transmission ratio
√ Self-locking when fully connected
√ Integrated swivel joint
√ Lightweight
√ Minimal maintenance
√ Field-oriented function principles
√ Approval in accordance to WHG (DIBT-Approval is incl.)
√ Approval in accordance to ATEX Zone 1

Application:
– For fast and secure fluid transfer like lye and acids, fuels and oils, seawater, tap water, waste water, gas, superheated steam, compresses air, LPG, sludge, foodstuffs, pharmaceutical products between pipes, hoses, tanks and equipment. 
– Widely used in power station construction, chemical and pharmaceutical industry, oil industry, offshore drilling, shipbuidling, loading/unloading(aircraft, tank trucks, filling stations, ships), tank cleaning, and food beverage industry.

Product Parameters

Dry Coupling Parameters:

 

 

Product name Dry Quick Break Coupling
Customized support OEM, ODM
Place of Origin ZheJiang , China
Technics Casting
Materials Stainless steel / Brass / AL, More Customized
Connection Male and Female
Size 3/4″-2″

 

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Cooperation

RUNXI’s products are exported to more than 30 countries, such as Iran, Russia, USA, The UK, DAE, Korea, Vietnam, Iraq, Singapore, Indonesia, Azerbaijan and Japan,and some African countries, etc. We have obtained high praise from clients domestic and abroad due to the excellent quality and competitive price.

At RUNXI & JIAYAO Company, emphasis is placed on human resource development as we believe in the Group’s philosophy “Organization Development through Self Development”. We have competent professionally qualified and experienced staff in each of our functions. The Company assists & encourages its employees for their professional qualifications and also invests in developing staff through in-house, out-sourced and international training.

Company Profile

JIAYAO CO., LTD.(For manufacturing) & HangZhou RUNXI INTERNATIONAL TRADE CO., LTD. (For export) are located in Yuying Street, Guangchuan Town, Jing County, HangZhou City, ZheJiang Province, China. we are a technology-based enterprise which is specialized in the area of R&D, marketing of multiply rubber products, rubber hose production line and telecommunication towers.

Our company specializes in Telecom towers, High pressure hoses, Hydraulic hoses, SAE & DIN series hoses, Drilling Rotary hose, Choke & Kill Line, Bop hoses, Suction and Discharge hose, Fabric hoses, Metal Flexible hose, Fireproof hose, Silicone hose, Hose Assembly, and Hose Production Line, etc.

Packaging & Shipping

Certifications

FAQ

Q1. What is your terms of packing?

A: Generally, we pack our goods in neutral white wearable woven bags. If you have legally registered patent, 
we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 20 to 60 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

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fluid coupling

How does a Fluid Coupling Handle Shock Loads and Torsional Vibrations?

Fluid couplings are designed to handle shock loads and torsional vibrations in power transmission systems due to their unique operating principle:

  • Shock Load Handling: When a sudden or high-impact load is applied to the output shaft, the fluid coupling allows a certain degree of slippage between the impeller and the runner. This slippage acts as a buffer, absorbing the shock and protecting the connected machinery from abrupt torque changes. As a result, fluid couplings are effective at preventing damage to the drivetrain and other components during abrupt starts and stops.
  • Torsional Vibration Damping: Torsional vibrations can occur in rotating systems, leading to harmful vibrations that can affect the overall stability and performance of the machinery. Fluid couplings help dampen these torsional vibrations by providing a smooth and controlled power transmission. The hydraulic fluid inside the coupling acts as a viscous damper, absorbing and dissipating the energy of torsional vibrations, thus reducing the impact on the connected equipment.

By effectively managing shock loads and torsional vibrations, fluid couplings contribute to improved reliability and reduced wear and tear on the machinery, leading to longer equipment life and enhanced overall performance.

fluid coupling

Fluid Coupling’s Handling of Load Changes during Operation

Fluid couplings are designed to efficiently handle changes in load conditions during operation, providing smooth and controlled power transmission. Here’s how fluid couplings accomplish this:

1. Torque Sensing: Fluid couplings are torque-sensitive devices. As the load on the driving side varies, the torque transmitted through the fluid coupling adjusts accordingly. When the load increases, the fluid coupling allows for some slip between the input and output sides, absorbing the excess torque. Conversely, when the load decreases, the fluid coupling reduces slip and transmits more torque, accommodating the new load conditions.

2. Load Distribution: In multi-drive systems, fluid couplings help to distribute the load evenly among connected equipment. When one machine experiences a higher load, the fluid coupling redistributes torque to prevent overloading of a specific component, ensuring a balanced power distribution.

3. Smooth Power Transmission: Fluid couplings offer a smooth and gradual transmission of power, even during load changes. Unlike mechanical clutches or direct couplings, fluid couplings provide a dampening effect, reducing shock loads and torsional vibrations when the load fluctuates. This minimizes stress on the connected machinery and enhances overall system reliability.

4. Soft Start and Stop: One of the significant advantages of fluid couplings is their ability to facilitate soft start and stop operations. During startup, the fluid coupling allows for controlled slip, gradually increasing the speed of the driven equipment. Similarly, during shutdown, the fluid coupling smoothly decelerates the connected machinery, preventing sudden stops that could cause damage or excessive wear.

5. Overload Protection: In situations where the load surpasses the rated capacity, the fluid coupling acts as an overload protector. By slipping and absorbing excess torque, it prevents damage to the connected equipment and the fluid coupling itself. This overload protection contributes to the safety and longevity of the entire system.

6. Automatic Adjustment: Fluid couplings automatically adjust to variations in load conditions without the need for manual intervention. This feature makes them suitable for applications with changing load demands, such as conveyors, crushers, pumps, and fans.

Overall, the ability of fluid couplings to handle changes in load conditions ensures stable and efficient power transmission while protecting the machinery from abrupt stress and wear. This makes fluid couplings an excellent choice for various industrial applications that require reliable and flexible power transfer.

fluid coupling

Can Fluid Couplings be Retrofitted into Existing Machinery?

Yes, fluid couplings can be retrofitted into existing machinery in many cases. Retrofitting is a process of adding new components or technologies to existing equipment to improve its performance or functionality. Fluid couplings are versatile and can often be integrated into various industrial machines and power transmission systems.

The process of retrofitting a fluid coupling involves several steps:

  1. Evaluation: Before retrofitting, a thorough evaluation of the existing machinery is necessary. Engineers need to assess the machine’s design, power requirements, and other relevant factors to determine the suitability of a fluid coupling.
  2. Compatibility: Fluid couplings should be compatible with the existing machine’s shaft, motor, and driven equipment. If necessary, modifications may be required to ensure a proper fit.
  3. Installation: The installation process involves mounting the fluid coupling onto the machine’s shaft and connecting it to the motor and driven equipment.
  4. Alignment: Precise alignment of the fluid coupling is crucial for optimal performance and to avoid issues such as vibration and wear.
  5. Testing: After installation, the retrofitted system undergoes testing to ensure that it functions as intended and meets the desired performance goals.

Retrofitting fluid couplings can offer various benefits, including:

  • Improved Energy Efficiency: Fluid couplings can enhance energy efficiency by reducing power losses and improving the overall power transmission system’s efficiency.
  • Enhanced Protection: Fluid couplings provide protection against shocks and overloads, safeguarding the machinery and its components from damage.
  • Reduced Maintenance: The smooth start and reduced stress on the machine during operation can lead to lower maintenance requirements and longer equipment lifespan.
  • Soft Start: Fluid couplings offer a soft start, which reduces the mechanical stress on the machine during startup, extending its life and minimizing downtime.

However, it is essential to involve qualified engineers and technicians for the retrofitting process to ensure proper installation, alignment, and performance of the fluid coupling in the existing machinery.

China Custom Female Male Quick Connect Disconnect Dry Break Couplings for Transferring Fluids  China Custom Female Male Quick Connect Disconnect Dry Break Couplings for Transferring Fluids
editor by CX 2024-03-18


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